--- title: Revolutionizing Smoker Hinges With Motion Control description: Outdoor cooking designers often overlook grill and smoker hinges, but they are the most important part! Learn more about motion control & smoker hinges. image: https://blog.weberknapp.com/hubfs/smoker%20hinges.jpg --- 441 Chandler Street, Jamestown, NY 14701 [sales@weberknapp.com](mailto:sales@weberknapp.com) [800.828.9254](tel:800.828.9254) [![WeberKnappLogo_white (1)](https://blog.weberknapp.com/hs-fs/hubfs/WeberKnappLogo_white%20(1).png?width=12000&height=2033&name=WeberKnappLogo_white%20(1).png "WeberKnappLogo_white (1)")](http://weberknapp.com) - [Capabilities](https://www.weberknapp.com/capabilities/) - [Our Process](https://www.weberknapp.com/our-process/) - [Vertical Integration](https://www.weberknapp.com/vertical-integration/) - [Our Products](https://www.weberknapp.com/products/) - [Lift Gate Product Line](https://info.weberknapp.com/liftgate) - [Office Ergonomics](https://www.weberknapp.com/office-ergonomics/) - [Fridge Hinges](https://www.weberknapp.com/refrigerator-hinges/) - [View All Products](https://www.weberknapp.com/products/) - [Industries](https://www.weberknapp.com/ezoffice-ergonomics/) - 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Some smokers can fit a whole pig roast, so having a counterbalance for that heavy lid can improve safety and ease of use. | #### Smokin Ugly Accessories: Spring Assist Hinges & More Create the ultimate ugly drum smoker with Weber Knapp's Smokin' Ugly line of accessories. [![Shop Smokin Ugly](https://no-cache.hubspot.com/cta/default/5515947/e8af1954-c1f7-46dd-b029-d89a8e543e9d.png)](https://cta-redirect.hubspot.com/cta/redirect/5515947/e8af1954-c1f7-46dd-b029-d89a8e543e9d) | | --- | ### Grills Gas grills, pellet grills, kettle grills – the list goes on. **When thinking about motion control for grills, consider the end goal.** Will the motion control provide:  - Specific range of motion?  - A soft close? - Weight mitigation? - A lid stay feature? - Improved safety? - Better ergonomics?  Many grills already have spring assist technology, but adding some friction improves the spring assist. That’s where a Vectis Pivot can help. It introduces controlled, constant friction to the system to make it feel more like a counterbalance. Plus, the Vectis Pivot can withstand temperatures up to 800° F, so it's great for grills! ![Pivot render1-1 smoker hinges](https://blog.weberknapp.com/hs-fs/hubfs/Pivot%20render1-1.png?width=600&name=Pivot%20render1-1.png)*A rendering of the Vectis Pivot* ### Drum Smoker Lid ![drum-smoker-hinge-product-shot (1) (1)](https://blog.weberknapp.com/hs-fs/hubfs/drum-smoker-hinge-product-shot%20(1)%20(1).jpg?width=420&height=236&name=drum-smoker-hinge-product-shot%20(1)%20(1).jpg) If you look at the [Smokin’ Ugly drum smoker](https://info.weberknapp.com/drumsmoker) lid hinge, you can see where spring assist can work well all on its own. The drum lid is light enough that a spring-assisted hinge can act as a counterbalance.  Spring-assist technology is more cost-effective than counterbalance hinges, so it’s a quality solution for less expensive products. In contrast, [Hestan grills](https://www.weberknapp.com/case-study-hestan-grills/) use a full counterbalance because the lid is far too heavy for a spring assist to be effective. ## Heat Resistance for Grill and Smoker Hinges **![Hinges2](https://blog.weberknapp.com/hs-fs/hubfs/Hinges2.jpg?width=423&height=314&name=Hinges2.jpg)** Grills and smokers produce a lot of heat; that’s a no-brainer. The more heat there is, the more heat-resistant the hinges need to be.  **Stainless steel for hinges inside the grill typically provides better cycle life than hinges with a powder coating.** Stainless steel is versatile and comes in different compositions depending on your needs.  Sometimes the counterbalance will be near the bottom of the grill with a cable running up to the lid. Brass is an ideal material for these pivots because it can withstand heat. Of course, stainless steel and brass are more expensive than simply coating mild steel. With some products, you may still want to consider special coatings for cost reasons. Instead of using a machined part, you could also use a powder metal part. Powder metal is an additive manufacturing process that cuts down on machining waste and is cheaper, too.  ## Designing Grill and Smoker Hinges Typically, a grill or smoker hinge design starts with a customer’s price point.  High-end and top-of-mid-range [grills and smokers](https://blog.weberknapp.com/6-grill-bbq-smoker-hinge-design-guidelines-to-chew-on) usually opt for counterbalancing. A $250 grill just doesn’t deliver enough ROI.  **A company looking to add counterbalance technology to their grills or smokers should have the following information ready when talking to a hinge designer:** - Lid weight - [Lid center of gravity](https://blog.weberknapp.com/how-to-find-center-of-gravity-of-an-irregular-object) location from the lid pivot in the closed position - Opening angle - Desired operating force range - Does the lid actuate a switch? - Does the lid have a latch? - Does the lid have a gasket? - What is the grill’s desired life cycle? - What is the desired maximum temperature for the grill? Ideally, all grills would be counterbalanced – depending on the lid’s weight and how it's hinged – but the price is the essential factor. However, there are motion control solutions for smokers and grills of all price ranges:   - Counterbalances for higher-end  - Spring-assist for mid-range - Vectis Pivot for budget products ## Improving Grill and Smoker Hinges With Motion Control So now you know the basics of motion control for grills and smokers. But the possibilities don’t stop there. **Motion control and counterbalance technology have applications in many industries, including:** - [Hospitality](https://www.weberknapp.com/hospitality-lid-door-lift-assist/) - Medical - Transportation - [Industrial](https://www.weberknapp.com/heavy-duty-industrial-hinges/) - [Outdoor & professional kitchen](https://www.weberknapp.com/outdoor-professional-kitchen-commercial-appliance-hinges/) To learn more about the capabilities of motion control, check out our free e-book! 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Copyright ©2025 All rights reserved [Privacy Policy](https://www.weberknapp.com/privacy) [Terms Of Use](https://www.weberknapp.com/terms-of-use) Transparency in Coverage [441 Chandler Street, Jamestown, NY 14701](https://www.google.com/maps?z=16&q=441+chandler+street,+jamestown,+ny+14701) 800.828.9254 [info@weberknapp.com](mailto:info@weberknapp.com) M-F 8am - 5pm We are trusted experts in motion control engineering and manufacturing. As a single source provider consistently striving for excellence, we aim to be an extension of your engineering team. - - - -